THE ALCO WALL HOOKS PROJECT
Let's take a look at our ALCO Wall Hooks project! This project, in contrast to the ALCO Jewelry Trees, gave our members a look into creating a piece that required precise measurement, symmetry, and structural integrity in the welds. We are so proud of the ladies that joined us for this project and SO impressed with how the hooks turned out! Photos below!
Week 1
The first week always starts with a complete shop orientation, health and safety training, and project introduction. Once we were geared up with our PPE, we moved on to the angle grinder with a safety training and demonstration. We believe that the best way to learn is to:
1. Be informed
2. To try it out!
Which is exactly what the group did. They were naturals on the angle grinder and we were so encouraged to see them embrace the tool as an integral part of the metalworking process. Oh, and they even cut the rebar sections for Week 2!
Week 2
After a safety training, the group practiced drilling into sections of steel to get a feel for how the tool reacts to such a strong material. Then, they split up into groups and began preparing the individual components of their wall hooks: measuring, cutting and grinding their backing plates, drilling all holes needed, and bending their rebar hooks. Everyone took charge of their design; bending their rebar into any shape depending on how they wanted their hook to look and function!
Week 3
Hello, welding session! This week, we had a complete safety training, demonstration, and practice time on the MIG welder. We even had time to complete some of the plug welds that attach the rebar hook to the backing plate! These welds were critical as they are the anchoring points that manage the load of, let's say, a few heavy jackets on the hook for a long period of time. To create a strong weld, sufficient penetration of the molten weld metal into the base material (backing and rebar) is key. Of course, the ladies rocked it and made beautiful, full penetration welds!
Week 4
To wrap up the project, the group finished plug welding the backing plate and decorative nuts on the ends of the rebar, angle grinded the welded surfaces flat, and finished the hook surface using the buffing wheel and Dremel tool. The finish left on the hooks after buffing was incredibly bright and shiny and made for a satisfying end to the project. We can't wait to see how these hooks look up on their walls, being a beautiful and functional piece made 100% by hand. We are so proud!
Thank you to ALCO Gas & Oil Production Equipment Ltd. for sponsoring our fist two group DIY projects. For more information on ALCO Gas & Oil, visit their website using the button below.
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